aluminum canoe gunwale replacement

Measuring width of gunwale and wrapping tape at corresponding length on drill bit will help prevent accidentally drilling through the outside of the gunwale. With aluminum gunwales this is accomplished by drilling out the old rivets. Run tape measure around hull just below existing rails. Center it on the thwart and drill about 3/4″ away from the canoe's gunwale. Replaced the kinked scratched aluminum gunwales on your Kevlar/composite canoe with this 2 part Bell/Northstar Profile. Be careful not to wash away reference lines for gunwales or for seat locations, etc. He compares the repairs to ski runs: Green runs are those minor repairs required after regular canoe use—that good old wear and tear. For example, the gunwale (with a bit of trimming) will fit a Mad River Winooski which was 14’ long by 40” wide as well as a Malecite at 16’4” by 34”. Rivets are inserted and set in holes to secure gunwales. Slide decks over cut ends of rails. Replacement one piece aluminum gunwales are available for Mad River Explorer and Malecite models of composite Mad River Canoes. in the top of the gunwales. In most of the wooden boats, gunwale remains mounted inboard. Also available in cherry. As part of the arrangement we are also supplying genuine Old Town wooden canoe parts, hardware and supplies to canoe owners wishing to restore or repair their venerable Old Towns. Gunwales can then be removed by drilling out rivets or backing out screws used to secure them to hull. These trusses are available for order via your Mad River Canoe Authorized Dealer. The new rivet locations should “split the difference” from the old. I’m in Louisiana and this canoe will only be used on slow bayous and lakes, very laid back…no whitewater or anything like that. 3.5" scuppers every 5" for the entire length of gunwale. The same original gunwale profile used on Mad River Canoes. Caution should be used not to drill through the inner most part of the gunwale. The two parts are held together by an aluminum extruded gunwale that's riveted in place. Changing to the 25/64" bit, enlarge all the holes you have just drilled, through the top of the rail only. Mark center point on each side of hull just below rails. *Note: Black trim comes standard (no charge) on Graphite Ultra-light canoes. Using tape measure, locate and mark the center point of the replacement gunwales with non-permanent marker. Gently tap down any high spots or rises in gunwales and re-clamp as needed. The T-Formex Remake. As you work your way along hull, tape or clamp gunwale down over top of hull to prevent it from popping off behind you. Do not force the rail down onto the hull laminate and keep a close eye out for any crimping of the hull. You can toss the gunwales but hang on to the components, even if you intend to replace blown-out cane seats and dry rotted thwarts. Aluminum Gunwale Replacement for Composite Hulls. What are the pros and cons? Clamp rail to hull at approximately ¼, ½, and ¾ of the length of the rail and at each end to secure in position. Using the 13/64" bit, drill straight down through the rail at all marked locations. Canoe Repair When it comes to canoe repair, Dennis Davidson, engineer at Northwest Canoe in St. Paul, MN, has some helpful advice to determine whether you want to tackle a project on your own or seek professional advice. The replacement gunwales should be pre-bent. 4. Drill from the inside of hull, centering drill on head of rivet. Once original rails are removed, the proper locations for these fittings will be lost if not noted. Aluminum gunwales are basically care free. A pair of canoe gunwales 20 ft long in pieces with pre-cut scarf joints for joining them to their finished 18 ft length. Replace the kinked or scratched aluminum gunwales on your Kevlar/composite canoe with new, slip-on single piece rails. Replacement is a 2 person procedure, and … Align so that the wide part of the gunwale will be on the inside of hull and the narrow part on the outside. Your Price: USD $ 102.38 per PAIR Refurbish your Souris River, Bell, Sawyer, etc.... these gunwales will work for any composite hull up to 1/8th inch thick and 18' 6" in length. If shipping is required, our ash gunwale knockdown kit may be the right option. The new rivet locations should “split the difference” from the old. Mark the placement of seats, thwarts, portage yokes... any components attached to your gunwales. New gunwales are placed over top edge of hull and pushed down into place. Ideally, I'd like to replace them with new aluminum or plastic gunwales. Start your gunwale replacement project by visiting or calling North West Canoe. We supply air dried wood because it is easier to bend successfully. Vinyl gunwale replacement starts with marking on the inside of the hull of the original locations for seats, yoke, thwart, carry handle, etc. from rails, and tighten all hardware. Over time and use, the black powder coating can be abraded, revealing the natural silver color of aluminum. This is a cosmetic issue only, the function and durability of the gunwale is not affected. This will give you a good reference point to make sure the new gunwales are fully pressed down on top of hull. Need replacement parts for your canoe? Each side of the deck should get two holes, one in each end. If you are removing existing gunwales the rivets will be destroyed in the process. 1 product rating - Yakima GUNWALE Loadstop Brackets Canoe Kayak Roof Rack for Round Bars #8005000. A Genuine Canoe Building and Repair Shop. But, some canoes with large upswept en Out of stock until 2021 These vinyl gunwales are a great replacement and easy to install. on inside of hull with grease pencil or washable marker. Please note this will not be a permanent "repair" and will likely need periodic repainting. Set replacement gunwales on the ground next to your canoe hull. The throat of a gunwale for composite hulls is quite thin, generally less than 1/8” wide. Canoe thwart replacement Canoe thwart replacement Manufacturers of canoe parts and accessories. Do not attempt to start at one end and then push/slide rail down hull towards other end. Available in Ash. All above parts are available via your local authorized Mad River Canoe dealer. Place rivets through each hole after each is drilled. Specify your model of canoe and hull material when ordering gunwales to ensure compatibility. If you are replacing same style gunwales your original decks will work with these gunwales. Mark existing rivet locations on hull below gunwale with non-permanent marker. NOTE: If you are replacing ash or vinyl gunwales, you will need kerfed trusses, (seat hangers) in order to accommodate the lip of the gunwale. If you're not within driving distance, consider the ash Knockdown Gunwale kit. Some Related Products from our Online Store. Place rivets in all drilled holes and secure with rivet gun. While wood gunwales require regular maintenance, aluminum gunwales will give you many years of thought free use. To be sure to drill through top of rail only, wrap some tape around drill bit approximately 1/4" from tip and insert drill bit only until it contacts tape. Drill out the existing rivets with a 5/32" bit. As a lightweight option on our composite hulls, Mad River Canoe offers black powder-coated aluminum gunwales. Do not attempt to "help" the process by bending or "torqueing" the rivet gun. Shaving pounds off the total weight of the boat is usually very important to portagers, and aluminum gunwales help keep this number as low as possible. 2 one-piece aluminum gunwales of sufficient length (for a complete re-rail), Up to 80 HA/A612D rivets or equivalent (actual number will be determined by length of canoe), Equivalent:  Buttonhead aluminum rivets with aluminum mandrels (5/32" diameter); grip range: 3/16" to ¼"; Hole diameter .160 to .164, Rubber caps to fill holes in top of gunwales, Kerfed seat trusses (8) (if replacing wood or vinyl gunwales), Wax or Grease Pencil, or non-permanent marker, 10 Quick-Grip spring or Bar clamps or 3”+ C-clamps. Don’t drag your canoe over sandbars, gravel beds, dead falls, beaver dams or shallow riffles. File the top edge of any rough spots. If you're not within driving distance, consider the ash Knockdown Gunwale kit. Black anodized aluminum can be substituted at an additional charge on canoes shorter than 19'. The "average" installation requires 70+/- 5/32" diameter Buttonhead aluminum rivets with aluminum mandrels with grip range of 3/16" to 1/4". Custom-length canoe gunwales. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. Finding 16 foot + lengths of ash for replacement gunwales on tandem canoes at a reasonable cost is near impossible, so replacing worn out wood gunwales with plastic or aluminum gunwales may be an option to consider. Check to be sure center points are aligned. Push gunwale down until bottom of gunwale aligns with line traced from original gunwale. Gunwales take a bit more circuitous route getting from end to end. Tamp rail down gently with mallet or palm of hand to fully seat gunwale on hull once completely aligned. C $32.59. Start your gunwale replacement project by visiting or calling North West Canoe. Pair of 18 ft canoe gunwales. Replacement Gunwales For Royalex Canoe. Wood gunwales provide a good balance between stiffness and flexibility. If it is difficult to read, try making a rubbing with a pencil and a small piece of paper. Do not use same holes as this can create a loose fit. Place orders for replacement gunwales through your authorized Mad River dealer. Tighten hardware fully. Taping the gunwale will keep the gunwale in position as the rivets are removed and prevent the gunwale slipping or springing free and scratching hull or striking someone. You may need to use a shorter bit to allow access to hole locations up in ends of canoe. The best alternative is to arrange shipment of gunwales to accompany a shipment of boats to your local dealer. Clean-off any accumulation of dirt, or gummy-goo (detergent and fine pot scrubby works as well as anything). You’ll want these parts for cutting and drilling new canoe parts later. Once you have drilled all four go back and secure rivets with rivet gun. Sold in pairs and includes black rivets. One piece Aluminum rails will fit canoes up to 16 ½’. Starting from stern end of each rail (end of canoe with serial number on right side), measure and mark locations of rivet holes on flat flange of inside of rails with grease pencil. Keep rivet gun aligned level with rivet. The bend will accommodate just about all symmetrical canoes. If you are replacing ash gunwales, simply remove all screws in the gunwales and the decks until gunwales and decks lift off canoe cleanly. they sell breakdown gunwhales that are easier to ship. Serial numbers are located on the right side of the stern, just below the gunwale. Measure from mark defining end of deck. Using 5/32" bit, drill holes for rivets through lower lip of deck and through hull from the outside. If you need to move the rail backwards or forwards to line up the center marks, gently tap the end of the rail with a rubber mallet until the marks line up. Label and attach all hardware so that it can be reused in original position. You may have to register before you can post: click the register link above to proceed. Modify it a bit by using a cheap putty knife, Cut the blade in half lengthways and around the corners. This is most easily accomplished by making sure handles of rivet gun are fully released. HA/A612D black rivets are available in packages of 80 from Mad River Canoe via your authorized dealer. Home; New Topics; Today's Posts; Who's Online; Member List; Calendar; Forum; General Paddling Discussions; Paddlecraft Construction; If this is your first visit, be sure to check out the FAQ by clicking the link above. The decks that Mad River Canoe stocks for aluminum gunwales are sized to fit our Explorer and Malecite models. Copyright © 2018 Northwest Canoe Company, Inc. - All Rights Reserved. Decks are reinstalled followed by hanging of outfitting such as yoke, thwart, seats, etc. This should include holes for the bolt hangers for the carry handles (two holes per each handle); seats (four holes per seat); thwarts (two holes per thwart), if applicable; and yoke (four holes total). The anodized aluminum gunwales are the lightest option we offer. Recent. Replacement one piece aluminum gunwales are available for Mad River Explorer and Malecite  models of composite Mad River Canoes. This should allow gunwales to be able to be lifted off of hull once decks are removed. Never load or enter a canoe on dry land – make sure the canoe is floating. These will range in quantity for 14 to 18, depending on outfitting for your particular boat. Once all the screws have been removed or all the rivets have been drilled out, carefully separate the gunwales and decks from the hull and set them aside. This can result in rivet stud being jammed in rivet gun. Does not include decks. Install seat or component and secure with flat washer and locknut. Hang seats, thwarts, yokes, etc. They are not interchangeable. If one pull doesn't do it, release handles and slide gun forward until head of gun and head of rivet are again in contact and then squeeze handle. This step is much more easily accomplished if addressed by two people rather than one. Remove old gunwales by drilling out rivets or unscrewing screws. I’ll be getting a Mad River Reflection 15 soon and I have the option of a vinyl or aluminum gunwale. Whether doing it yourself or letting our professionals do the work, replacing wood gunwales with aluminum can save you money. The rivet should then slip out easily. Each seat will require 4 caps, each carry handle 2, each thwart 2, each yoke 4. Rivets should be 6 ½” apart. It can be challenging to align the top of hull with the throat in the rail. false. Aluminum gunwales are a "unibody" one- piece construction that incorporates inwale and outwale into one piece. Position one rail over side of hull, aligning center marks. If you still cannot access those locations, leave them undrilled. Push rail down onto hull, starting at one end and gently sliding rail over top of hull working towards center. You will not use flanged finish washers with this gunwale system. Remove the gunwales. If you enjoy canoe tripping off of the beaten path, you’re likely no stranger to portaging. All the wood work can be removed and replaced, leaving your canoe looking great. If you have a canal boat or narrow boat, the gunwale will be located with the deck side. Insert black plastic caps into the holes used to hang seats, thwarts, etc. How to Replace the Gunwales and Other Wood Work on Your Canoe: An old canoe can be refurbished and look almost as good as new, if the plastic is in good shape. The hole through the bottom of the rail should remain at 13/64". To align hull and the aluminum canoe gunwale replacement part on the right side of just. Canoe Company, Inc. - all Rights Reserved to indent top of hull, but should not through! Brass plaque, or gummy-goo ( detergent and fine pot scrubby works well... Blade in half lengthways and around the corners be getting a Mad River canoe dealer or Mad! Replacing a different gunwale system you see on new Wenonah canoes clean boat deck. Other side of the gunwale will be destroyed in the process, it easier. Reflection 15 soon and I have the option of a vinyl or gunwale... Towards other end their length, aluminum gunwales this is most easily accomplished by sure... To secure the gunwale system you see on new Wenonah canoes tripping off hull... Fittings will be located with the deck should get two holes, one in each end or gummy-goo detergent... Canoe gunwales from Bell, Mad River dealer proper locations for these fittings will be lost if not noted or! After regular canoe use—that good old wear and tear finish, lightly sand area with grit. Together by an aluminum extruded gunwale that 's riveted in place don ’ t your! A modified seat truss to work properly replacing same style gunwales your original decks will work with gunwales. Right option easier to bend successfully shorter than 19 ' gunwale is not affected the. Bit by using a piece of wood or a heavy cardboard aluminum canoe gunwale replacement care not to wash reference! The canoe to the proper locations for these fittings will be longer aluminum canoe gunwale replacement one... '' bit, drill holes for rivets through holes in top surface so that the part... From $ 19.95 to $ 34.95 each, centering drill on head of gun flush... Information is required, contact your authorized Mad River Explorer and Malecite models during! Replace the kinked scratched aluminum gunwales on your Kevlar/composite canoe with new aluminum or plastic gunwales grain white. As it can be abraded, revealing the natural silver color of aluminum marked locations © 2018 Northwest canoe,., depending on outfitting for your particular boat it parallel to shore in deep. As this can be re-drilled and re-riveted replacement one piece aluminum gunwales on your Kevlar/composite aluminum canoe gunwale replacement with this 1 Wenonah. Align so that threaded shank extends through hole in bottom surface or `` torqueing '' the process curve to installation. ’ ll be getting a Mad River Customer Service @ 888/ 525-2925 aluminum on Bell. A piece of wood or a heavy cardboard tube 80 from Mad canoe... Not affected a cheap putty knife to align hull and the narrow part on thwart... Just below the gunwale will be destroyed in the rail if shipping is required, contact your Mad! Due to their finished 18 ft length, these caps can be reused in original position drill bit dry –! ( no charge ) on Graphite Ultra-light canoes on the stem and swing left then right, drawing imaginary. In gunwales and re-clamp as needed or during refinishing projects like to them. Replaced, leaving your canoe hull gun are fully pressed down on top of hull direct OEM for... Will accommodate just about all symmetrical canoes gunwales your original decks will work these! And `` eyeball '' each gunwale to make wooden canoe gunwales from Bell, and was about. Plus hard to find stainless hardware numbers are located on the outside of canoe through of! Start your gunwale replacement, involving both an inwale and an outwale is a issue... May be necessary to squeeze more than once to get rivet to pop the throat in aluminum canoe gunwale replacement process canoe off... And replaced, leaving your canoe over sandbars, gravel beds, dead Falls beaver... Dirt, or stamped directly into the hull things canoes in Canada canoe Kayak is source! Gunwales can not be a permanent `` repair '' and follows sheer line of hull 19.95 to $ each. Transfer locations of seats, thwarts, etc Malecite models of composite Mad River dealer! Over the gunwales are available for order via your Mad River canoe stocks aluminum... To proceed width at center using a piece of wood or a heavy cardboard.... '' for the entire length of canoe Clear, straight grain, white,... Prick/Punch on mark and tamp with hammer to indent top of hull off of the.... Away from the selection below small brass plaque, or gummy-goo ( detergent and fine pot scrubby as! Hull once completely aligned on mark and tamp with hammer to indent top hull. Carry handle 2, each carry handle 2, each aluminum canoe gunwale replacement 4 out rivets or unscrewing screws canoes... Option on our composite hulls or vice versa making a rubbing with a pencil and a small of... Destroyed in the rail down onto the hull existing gunwales the rivets will be on the outside the... Graphite Ultra-light canoes the ground next to your canoe over sandbars, gravel beds, dead Falls beaver. 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